Here I'm grinding down the edges to my sharpie marks
Bend it into shape
Cut a hole for the axle and we're ready to go. I ordered the brake light so it should be coming in the next week or so. Hopefully the circle I cut out for the light is going to be big enough, I didn't have a measurement, but that can be tweaked after the light arrives. (fingers crossed)
So as I'm lining things up, I discover the rear brake rod is not long enough to accommodate the 4 inches of stretch that was put on the bike when it was hard tailed. I'm sure there are many ways to go about fixing this. My buddie Dru and I thought the best way was to cut some steel stock, drill a hole down the center, and weld it all back together. Crude, I know but after the line is painted it'l hardly be noticeable. The section that was spliced was strategically located behind the brake stay and frame rail.
Here you can see the welded piece in action. Tucked in just behind the rear frame support. I'm hoping it doesn't look too ugly lol.
We set the battery box in there just for looks to see if all my clearances are ok. Its gonna be tight but I'm ok with that.
Next step should be to mount the new "fake oil tank" that I purchased to house all of the electronics. Mount the gas tank, wire it up, weld the battery box mounts, workout the footpegs, and try to get her runnin'. I'm getting so close I can feel it!
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